Polyurethane & Polyisocyanurate Foam Supplier
Ausblox is NSW’s leading manufacturer of Polyurethane (PUR) and Polyisocyanurate (PIR) products for various industries, including construction, marine, theatrical and packaging. Our polyurethane products offer superior thermal insulation and fire-retardant properties, meeting Australian Standards for safety and efficiency.
With over 25 years of manufacturing experience and advanced cutting technology, we supply tailored foam solutions for civil, commercial and residential projects across NSW and the ACT.
NSW’s leading:
Expanded Polystyrene Foam (EPS), Polyurethane Foam (PUR) & Polyisocyanurate Foam (PIR) block manufacturer.
Versatile Polyurethane Foam Products
Ausblox’s polyurethane foam products, similar to our EPS offerings, are available in a variety of densities. Using precision cutting equipment, we create custom profiles to suit any application, ensuring precision and adaptability for your projects.
Construction Industry Solutions
One of our specialties is creating fill and insulation for sandwich roof, wall and door panels in the construction industry. Our polyisocyanurate foam products are notable for their enhanced insulation capabilities, maintaining effective performance in temperatures ranging from -50°C to 130°C. This makes them ideal for applications requiring extreme temperature resistance, such as pipe lagging, refrigeration and cold storage panels and doors.
Custom Solutions for Specialised Needs
At Ausblox, we pride ourselves on our ability to deliver customised polyurethane solutions. Our products are designed to conform to specific standards, providing reliable insulation and protection in demanding environments.
Key Features of Ausblox Polyurethane Products
- Superior Thermal Insulation — Our polyurethane foam products provide excellent thermal insulation, ensuring energy efficiency and temperature control.
- Fire Retardant Properties — Designed to meet stringent safety standards, our products offer robust fire resistance.
- Custom Manufacturing — We can tailor our products to your specific requirements, offering custom densities and profiles.
- Wide Temperature Range — Our foam products perform effectively in a broad temperature range, making them suitable for extreme conditions.
- Versatile Applications — Ideal for use in construction, marine, theatrical and packaging industries as well as for custom solutions.
Ausblox is committed to providing high-quality polyurethane foam products that meet the diverse needs of our clients. Whether you’re looking for standard solutions or custom-designed products, we have the expertise and technology to deliver exceptional results.
Polyurethane Foam Benefits
Key Features of Ausblox Polyurethane Products:
Strength, Rigidity and Lightweight:
Our foam combines exceptional strength and rigidity with a lightweight structure, making it ideal for a variety of applications where durability and ease of handling are crucial.
Enhanced Thermal Properties with Low Thermal Conductivity:
Ausblox polyurethane foam products offer superior thermal insulation due to their low thermal conductivity. This ensures efficient temperature control and energy savings across various applications.
Enhanced Fire Retardant Properties:
Designed to meet stringent safety standards, our polyurethane foam boasts enhanced fire-retardant properties, providing reliable protection in fire-prone environments.
Very Stable:
Our highly stable products ensure long-term performance and reliability in demanding conditions.
Moisture Resistance:
Ausblox polyurethane foam products are resistant to moisture, preventing degradation and maintaining their insulating properties over time.
Custom Manufacturing to Specifications:
We manufacture our products to meet custom specifications, ensuring they fit perfectly with your project requirements. Whether you need specific densities, sizes or shapes, we have the capability to deliver.
Conformance to Australian Standards:
All Ausblox products conform to Australian Standards, ensuring they meet the highest quality and safety requirements.
Advanced Cutting Technology for Custom Shape Profiling:
Our state-of-the-art cutting technology allows us to create custom profiles and shapes, providing precise solutions tailored to your needs. From intricate designs to specific dimensions, we can cut polyurethane foam products to match your exact specifications.
Applications of Ausblox Polyurethane Products
Our versatile polyurethane and polyisocyanurate foam products are used across different industries:
- Construction — Ideal for sandwich roof, wall and door panels, offering excellent insulation and fire-retardant properties.
- Marine — Providing buoyancy and thermal insulation for various marine applications.
- Theatrical — Used in creating sets, props and stage elements due to their lightweight and customisable properties. Learn more about film and stage prop solutions.
- Packaging — Offering protective packaging solutions that ensure the safety of valuable products during transit.
Ausblox foam products are also widely used for pipe insulation, refrigeration units, marine pontoons and precision-cut profiles for custom applications. We also produce custom shapes and profiles for signage and protective packaging. For related solutions, see our construction foam blocks and EPS insulation products.
Performance and Environmental Benefits
Ausblox foam products are built for consistent, long-lasting performance. Both polyurethane foam and polyisocyanurate foam feature low thermal conductivity for energy-efficient insulation. Our manufacturing process is environmentally responsible; we recycle all foam offcuts and do not use harmful CFCs or ozone-depleting agents.
With inherent fire resistance and moisture protection, our foam blocks remain structurally sound under demanding conditions.
PIR products provide the ultimate in thermal and fire resistance. PUR provides properties above EPS products.
Get In Touch With Us
Contact Ausblox to order locally manufactured polyurethane foam and polyisocyanurate foam blocks for your next project. As a trusted NSW-based supplier, we deliver reliable, high-performance foam products backed by decades of expertise. Contact us today to discuss your project requirements.
FAQs About Polyurethane Foam
What makes polyisocyanurate foam a step above traditional insulation?
Polyisocyanurate foam offers superior fire resistance and higher thermal performance than standard insulation materials. It is ideal for environments that require long-term energy efficiency.
How does polyurethane foam hold up over time?
Polyurethane foam is stable, moisture-resistant and maintains its insulating properties for decades when installed correctly. It also resists sagging or settling, ensuring long-term energy efficiency and structural performance.
Can I use these foams in both residential and commercial projects?
Yes. Ausblox supplies polyurethane foam and polyisocyanurate foam for residential and commercial applications, including wall panels, refrigeration and marine products. Reach out to us for tailored solutions.
Is there a difference between polyurethane and polyisocyanurate foam?
Yes. While both are rigid foam insulations, polyisocyanurate foam typically offers better thermal resistance and fire performance than standard polyurethane foam, making it preferred for high-temperature construction applications.