AUSBLOX GEOFOAM®

Ausblox is NSW’s leading manufacturer of Expanded Polystyrene foam blocks (EPS), renowned for their strength and lightweight characteristics. These EPS foam blocks are essential for both commercial and residential construction projects, offering durable and adaptable solutions. Ausblox Geofoam® is particularly effective as structural fill, replacing weak soil or landslip material to create a more robust and stable foundation.

As a ISO 2015 -9001 accredited manufacturer of EPS foam blocks in New South Wales, Ausblox offers a fully local supply chain. Our locally made EPS foam solutions meet strict Australian Standards and are ideal for time-sensitive infrastructure projects across NSW and the ACT.

In civil engineering, Ausblox Geofoam® is indispensable for constructing highways, bridges, embankments, and stabilising slopes. The versatility of these blocks in size and shape makes them ideal for various applications, while their ability to be produced in different densities and compressive strengths ensures they meet specific geotechnical requirements. This adaptability guarantees optimal performance across a wide range of commercial and residential construction projects.

Why use Ausblox Geofoam® EPS blocks?

Strong – Lighweight – Load Bearing – Cost Saving – Thermal – Environmental.

All Ausblox EPS foam blocks are manufactured in Sydney and tailored to your specific compressive strength needs. From slab support to deep fill in soft soil zones, our engineered EPS foam delivers unmatched reliability.

• Ausblox Geofoam® blocks can be up to 1% the density of soil while maintaining equivalent strength. This makes them a robust yet lightweight alternative to soil and other fill materials like tires, rocks, or dirt. This weight reduction lessens the load on underlying subgrades and buried utilities, making transportation and installation easier and cheaper. Additionally, as an engineered product, their performance is predictable. Variable density manufacturing allows for different compressive strengths tailored to various needs.
• Using Ausblox Geofoam® blocks eliminates the need for deep excavation into bedrock when dealing with weak soil. Using EPS foam accelerates construction time and reduces costs since they are easy to install, even in bad weather, minimising the need for heavy machinery. Their thermal insulation properties also prevent freezing and frosting of surfaces, ground, and buried structures.
• EPS foam is environmentally friendly, free of CFCs and other harmful gases. They are stable, inert, and won’t pollute soil or waterways. They are also recyclable, contributing to LEED credit requirements and requiring no environmental permit.

Slope Stabilisation – Landslide and Erosion Prevention

In areas where soil mass causes landscape failure, geotechnical engineers use EPS foam blocks to stabilise slopes and prevent erosion and landslides. Being up to 50 times lighter than traditional fills, Geofoam® solves mass and gravitational forces issues, making slope reconstruction more efficient and cost-effective.

Ausblox Geofoam® solutions.

Solving multiple geotechnical problems

Ground Fill

Geofoam is increasingly preferred as a fill material over dirt and soil. It offers cost savings in labour, transport, and materials. Due to its lightweight nature, fewer trucks are needed for delivery, and handling and installation are easier. Unlike traditional fills, EPS foam blocks provide stable fill structures with predictable performance. Their variable compression strengths allow precise load-bearing performance, making them more durable and reliable.

Embankments – Slope Reduction – Low Maintenance

EPS foam effectively stabilises slopes, allowing for smaller embankment sizes. This makes more land usable and creates secure, durable embankments. By using retaining structures with Geofoam fill, slope sizes can be dramatically reduced. Additionally, maintenance is minimised since erosion and failure risks are lower.

Retaining Structures

Incorporating Geofoam in retaining structures reduces the lateral pressure caused by heavy masses, preventing structural failure. Ausblox Geofoam® comes in various specifications to match compressive strengths and ensure predictable, engineered outcomes.

Utility Protection

Geofoam’s strength and lightweight protect buried utilities and structures by reducing vertical stress. This prevents damage and failure, lowering maintenance and repair costs.

Thermal Insulation

With excellent thermal properties, EPS blocks are 98% air by volume. This trapped air provides exceptional insulation, making them a cost-effective solution for preventing frost heave and protecting pipes and other utilities from damage.